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Infinite Innovation, the Future of Industrial Control Systems
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Parameters Category Parameter Specification / Interpretation General Manufacturer Part No. 3BHE039203R0101 Product Type 32-Bit Floating-Point Digital Signal Processor (DSP) Module Compatible System ABB AC 800M PLC Family, IndustrialIT 800xA DCS, Advant OCS. Processing Core Processor Type 32-bit Floating-Point DSP (e.g., Analog Devices SHARC or similar). Clock Speed Likely in the range of 40-100 MHz (typical for industrial DSPs of its era). Floating-Point Performance High MFLOPS (Millions of FLOPS) rating for complex math. Memory Onboard SRAM (Program/Data) 512 KB to 2 MB (typical for this class). Non-Volatile Memory Likely includes Flash for firmware storage. Physical & Electrical Form Factor Plug-in module for S800 I/O rack. Conforms to ABB's module specifications. Power Supply Powered from the +5V DC backplane of the AC 800M/S800 rack. Power Consumption Typically 5-10 W. Communication & Interface Backplane Interface Proprietary high-speed parallel bus to the AC 800M controller (e.g., via a TB840 or similar termination board). Data Exchange Communicates with the main CPU and other I/O modules over the rack's internal bus. Environmental Operating Temperature 0°C to +60°C (Standard for control room/industrial cabinet). Storage Temperature -40°C to +85°C Relative Humidity 5% to 95%, non-condensing. Vibration & Shock Designed to meet IEC 60068-2-6 (vibration) and IEC 60068-2-27 (shock) for industrial environments. Software & Configuration Configuration Tool Programmed and configured using ABB Control Builder or IndustrialIT 800xA Engineering. Firmware Requires specific ABB system firmware. Certification Standards Complies with CE, UL, cUL, ATEX (for system). EMC: IEC 61000-6-2, IEC 61000-6-4.

Parameters Category Parameter Specification for SK827005 (T5X 550 EH) General Product Series SACE Tmax XT Frame Type T5X Rated Current (In) 550 A (Frame Rating) Number of Poles 3 Poles Tripping Unit Type Fixed Thermal-Magnetic Release (EH Type) Rated Operational Values Rated Insulation Voltage (Ui) 1000 V AC Rated Operational Voltage (Ue) 690 V AC Rated Frequency 50/60 Hz Breaking Capacities Ultimate Breaking Capacity (Icu) at 415V 50 kA (According to IEC 60947-2) Service Breaking Capacity (Ics) at 415V 50 kA (100% of Icu for Tmax XT) Tripping Characteristics (EH Fixed) Overload Protection (Ir) Fixed at 550 A (Non-adjustable). Trip characteristic per IEC 60947-2. Short-Circuit Protection (Im) Fixed Magnetic Trip. Typically set at 10 x In (5500 A) or similar fixed multiple. Mechanical & Electrical Electrical Durability 8,000 operations (at In) Mechanical Durability 20,000 operations Terminals Rated Torque Front/Rear: Typically 25 - 30 Nm for main terminals. Cable/Busbar Connection Accepts busbars or cables with appropriate lugs. Max cable size typically up to 2x 240 mm² per pole. Standards & Approvals Compliance Standards IEC/EN 60947-2, UL 489, CSA C22.2 No. 5 Certifications CE, cULus, CCC, etc. Environmental Operating Temperature -25°C to +70°C (Ambient) Storage Temperature -40°C to +80°C Physical Data Approx. Dimensions (W x H x D) ~155 x 210 x 130 mm (3-pole, T5X) Approx. Weight ~7.5 kg

Parameters Category Parameter Specification / Interpretation General Manufacturer Part No. 3HAB8101-19 Functional Board Type DSQC 545A Compatible Controller ABB IRC5 (All models: Single, Compact, Panel Mounted) & S4Cplus (with specific system software). Board Type Fieldbus Communication & I/O Interface Board Physical Interface Form Factor ISA-style or PCI-style card (specific to slot in controller's computer unit). Connectors Front-mounted D-sub connectors (typically 9-pin or 15-pin) for network and I/O bus cables. Communication Protocols Primary Fieldbus PROFIBUS DP (Decentralized Periphery) - Slave. PROFIBUS Spec. Conforms to EN 50170. Data transfer rates up to 12 Mbps. I/O Expansion Bus Connects to ABB DSQC 65x series I/O modules via DeviceNet or proprietary link (e.g., using the X1 connector). Electrical & Performance Supply Voltage Powered from the robot controller's internal +24V DC backplane. Isolation Galvanic isolation between controller electronics and fieldbus/I/O networks. Address Setting PROFIBUS slave address set via rotary DIP switches or software (board dependent). Configuration & Software Required System Software RobotWare option: 809-1 PROFIBUS Adapter/Anybus or similar. Configuration Tool Configured within ABB RobotStudio or via the robot's FlexPendant using specific configuration files. Environmental Operating Temperature 0°C to +55°C (Standard for electronics inside IRC5 cabinet). Storage Temperature -25°C to +70°C Humidity 5% to 95% RH, non-condensing. Certification EMC / Standards Complies with CE, UL, cUL for industrial equipment.

Parameters Category Parameter Specification for MJS4-60B General Product Type Modular, Non-Illuminated Selector Switch (Actuator) Series MJS (Compact MJS Series) Assembly Type Front Operator Module (Knob & Shaft) Mechanical Design Actuator Type Rotary Selector Knob Number of Positions 2 Positions Angle of Throw 60° between positions Knob Color Black (B) Knob Material Thermoplastic (e.g., PA) Shaft Material Metal Panel Cut-out 22 mm diameter (Standard) Operational Action Type Maintained (stays in selected position) Detent Mechanism Spring-loaded ball detent for positive positioning. Operating Torque Approx. 0.5 - 1.0 Nm Mechanical Life > 50,000 cycles Electrical Electrical Circuitry None in actuator. Defined 100% by the MJS Contact Block. Environmental Protection Degree (IP) Typically IP40 (front). Can achieve IP54/IP65 with optional sealing kit and correct mounting. Operating Temperature -25°C to +70°C Ambient Humidity ≤ 85% RH (non-condensing) Compatibility & Assembly Required Components 1. MJS Series Contact Block (e.g., MJS-CB2A10 for a 2-position, 1 changeover circuit). 2. Mounting Clamp. 3. Optional Sealing Ring for higher IP rating. Contact Block Compatibility Must use an MJS series block with a shaft matching the actuator's 60° throw. Standards & Approvals Compliance Standards IEC/EN 60947-5-1 Certifications CE, cULus

Parameters Category Parameter Specification for M2SSK2-201-10 General Product Type Modular, Illuminated Key-Operated Selector Switch (Operator) Series M2S (System M2S) Assembly Type Front Operator Module with Key & Integrated Indicator Mechanical Design Actuator Type Key-Operated Switch Key Positions 2-Positions (e.g., 0-1) as per "-201" code. Key Removal Typically removable in "0" (OFF) position. Actuator Size Likely 30mm diameter (based on "K2" common designation). Front Bezel Material Stainless Steel AISI 316 Key Material Nickel-plated Brass or Steel Electrical (Illumination) Integrated Indicator 10mm Diameter Indicator Light ("-10") Light Source LED (standard) Voltage for Light Requires separate M2S LED module (e.g., 24V DC, 110V AC). Switch Configuration Electrical Positions Defined by the contact block. The "-201" suggests a common configuration (e.g., 1 changeover contact breaking before making across two positions). Operational Mechanical Life > 100,000 cycles (key operations) Key Systems Unique key profile (variations available: different key codes, master keys). Environmental & Certifications Protection Degree (IP) IP66 / IP67 (when assembled with seal & approved enclosure) Hazardous Area Certification ATEX/IECEx: Ex d IIC T6 Gb / Ex e IIC T6 Gb (as part of complete certified M2S assembly). Corrosion Resistance Excellent (Stainless steel 316). Operating Temperature -25°C to +70°C (ambient) Compatibility & Assembly Required Components 1. M2S Contact Block (e.g., a 2-position block compatible with key actuator). 2. M2S LED Holder & LED Module (specific voltage). 3. M2S Sealing Ring. 4. M2S Certified Enclosure. Panel Cut-out 30mm or 22mm diameter (specific to "K2" variant; confirm with datasheet). Standards Compliance IEC/EN 60947-5-1, IEC 60529 (IP). Certifications CE, cULus, ATEX, IECEx.

Parameters Category Parameter Specification for M2SSK2-201-10 General Product Type Modular, Illuminated Key-Operated Selector Switch (Operator) Series M2S (System M2S) Assembly Type Front Operator Module with Key & Integrated Indicator Mechanical Design Actuator Type Key-Operated Switch Key Positions 2-Positions (e.g., 0-1) as per "-201" code. Key Removal Typically removable in "0" (OFF) position. Actuator Size Likely 30mm diameter (based on "K2" common designation). Front Bezel Material Stainless Steel AISI 316 Key Material Nickel-plated Brass or Steel Electrical (Illumination) Integrated Indicator 10mm Diameter Indicator Light ("-10") Light Source LED (standard) Voltage for Light Requires separate M2S LED module (e.g., 24V DC, 110V AC). Switch Configuration Electrical Positions Defined by the contact block. The "-201" suggests a common configuration (e.g., 1 changeover contact breaking before making across two positions). Operational Mechanical Life > 100,000 cycles (key operations) Key Systems Unique key profile (variations available: different key codes, master keys). Environmental & Certifications Protection Degree (IP) IP66 / IP67 (when assembled with seal & approved enclosure) Hazardous Area Certification ATEX/IECEx: Ex d IIC T6 Gb / Ex e IIC T6 Gb (as part of complete certified M2S assembly). Corrosion Resistance Excellent (Stainless steel 316). Operating Temperature -25°C to +70°C (ambient) Compatibility & Assembly Required Components 1. M2S Contact Block (e.g., a 2-position block compatible with key actuator). 2. M2S LED Holder & LED Module (specific voltage). 3. M2S Sealing Ring. 4. M2S Certified Enclosure. Panel Cut-out 30mm or 22mm diameter (specific to "K2" variant; confirm with datasheet). Standards Compliance IEC/EN 60947-5-1, IEC 60529 (IP). Certifications CE, cULus, ATEX, IECEx.

Parameters Category Parameter Specification for M2SS2-42R-10 General Product Type Modular, Illuminated Mushroom Push Button (Operator) Series M2S (System M2S) Assembly Type Front Operator Module with Integrated Indicator Mechanical Design Actuator Type Mushroom Head, 42mm Square Actuator Color Red (R) Front Bezel Material Stainless Steel AISI 316/316L Actuator Material Thermoplastic (e.g., Polyamide PA) Indicator Diameter 10 mm (Central, behind actuator) Electrical (Illumination) Light Source LED (standard for modern versions) or Incandescent Voltage for Light Requires separate LED module (e.g., 24V DC, 110V AC). Not included with operator. Lens Transparent/Translucent Red Polycarbonate Operational Action Type Momentary (push-to-actuate) or Latching – Defined by the contact block used. Mechanical Life > 1 million operations Operating Force Approx. 20 - 40 N (typical for mushroom head) Environmental & Certifications Protection Degree (IP) IP66 / IP67 (when assembled with seal and approved enclosure) Hazardous Area Certification ATEX/IECEx: Ex d IIC T6 Gb / Ex e IIC T6 Gb / Ex tb IIIC T80°C Db (as part of complete certified M2S assembly). Corrosion Resistance Excellent (Stainless steel 316). Operating Temperature -40°C to +70°C (ambient) Impact Resistance (IK) IK08+ Compatibility & Assembly Required Components 1. M2S Contact Block (e.g., M2S-CB2B11 for 2NO+2NC, latching). 2. M2S LED Holder & LED Module (specific voltage). 3. M2S Sealing Ring. 4. M2S Certified Enclosure. Panel Cut-out 42mm x 42mm square (standard). Standards Compliance IEC/EN 60947-5-1, IEC 60529 (IP). Hazardous Area: IEC/EN 60079-0, 60079-1, 60079-7, 60079-31. Certifications CE, cULus, ATEX, IECEx, DNV GL, etc.

Parameters Category Parameter Specification for M3SS2-10B General Product Type Modular, Non-Illuminated Push Button Operator (Actuator) Series M3S (System M3S) - Enhanced Mid-Size Series Assembly Type Front Operator Module Mechanical Design Actuator Type Flush Push Button Actuator Diameter 16 mm (Standard "10" series) Actuator Color/Material Black (B), High-strength Thermoplastic (PA) Front Bezel/Ring Stainless Steel AISI 316 (Standard) Mounting Method Tool-less snap-in into M3S contact block. Operational Action Type Momentary (specific make/break defined by contact block). Operating Force Approx. 4 - 6 N Travel ~3 mm (short, positive) Mechanical Life > 10 million operations Environmental & Sealing Protection Degree (IP) IP66, IP67, IP69K (when properly assembled with seal & enclosure) Hazardous Area Certification Suitable for ATEX/IECEx: Ex d IIC T6 Gb / Ex e IIC T6 Gb / Ex tb IIIC T80°C Db (as part of full M3S certified assembly). Corrosion Resistance Very High (Stainless Steel 316 + chemical-resistant plastic). Operating Temperature -40°C to +80°C (ambient) Cleaning/Steam Resistance Yes (IP69K rating for high-pressure, high-temperature washdown). Compatibility & Assembly Required Contact Block ABB M3S Series Contact Block (e.g., M3S-CB1A11 for 1NO+1NC). Required Sealing Integrated or specific M3S sealing ring. Required Enclosure ABB M3S Certified Enclosure for full ratings. Panel Cut-out Diameter 16.5 mm (typical). Standards & Approvals Compliance Standards IEC/EN 60947-5-1, IEC 60529 (IP). Hazardous Area: IEC/EN 60079-0, 60079-1, 60079-7, 60079-31. Industry Approvals CE, cULus, ATEX, IECEx, GL (Marine), others.

Parameters Category Parameter Specification for M2SS1-10B General Product Type Modular, Non-Illuminated Push Button Operator (Actuator Only) Series M2S (System M2S) Assembly Type Front Operator Module Mechanical Design Actuator Type Flush Push Button Actuator Diameter 16 mm (Industry standard "10" series size) Actuator Color Black (B) Front Bezel Material Thermoplastic (e.g., Polyamide PA) or Stainless Steel (Variant dependent) Mounting Snap-fit mounting into a compatible M2S contact block. Operational Action Type Momentary (action defined by the connected contact block). Mechanical Travel Short, positive travel (approx. 2-4 mm). Operating Force Approx. 3 - 5 N (typical). Mechanical Life > 5 million operations Environmental & Compatibility Protection Degree (IP) Up to IP66/IP67 when installed with proper sealing ring and enclosure. Hazardous Area Suitability Yes, when used as part of a complete certified M2S Ex d or Ex e assembly. Operating Temperature Typically -40°C to +70°C (material dependent) Ambient Humidity 0% to 95% RH (non-condensing) UV Resistance High (suitable for outdoor use). Compatibility & System Notes Required Contact Block Any ABB M2S Series Contact Block (e.g., M2S-CB1A11 for 1NO+1NC). Required Enclosure ABB M2S Certified Enclosure for full IP and Ex rating. Panel Cut-out 16.5 mm diameter (typical for 10-series). Standards Compliance IEC/EN 60947-5-1, IEC 60529 (IP). Hazardous area standards when part of certified assembly.

Parameters Category Parameter Specification for M2SS1-42Y-20 General Product Type Modular, Illuminated Push Button Operator / Indicator Series M2S (System M2S) Assembly Type Front Module / Operator (requires separate contact block) Mechanical Design Mounting Interface 42mm Square Cut-out (IEC/EN standard) Front Bezel Material Stainless Steel (AISI 316/316L) Actuator Type Mushroom/Button Head, Momentary Action (Typically) Actuator & Lens Color Yellow (Y) Illumination Element Integrated 20mm LED Module (likely from "-20" suffix) Electrical (For LED Module) LED Supply Voltage Common ranges: 24V DC, 48V DC, 110V DC, 24V AC, 110-120V AC, 220-240V AC (Defined by separate LED module order code) LED Power Consumption Typically 0.5 - 2 W (depends on voltage and LED type) LED Lifespan > 50,000 hours Environmental & Certifications Protection Degree (IP) IP66 / IP67 (when installed with compatible seal/gasket) Hazardous Area Certification ATEX / IECEx: Typically Ex d IIC T6 Gb / Ex tb IIIC T80°C Db (Flameproof & Dust Ignition Proof). Must be used with certified M2S enclosure & base. Corrosion Resistance High (Stainless Steel), suitable for saline, chemical atmospheres. Operating Temperature Typically -40°C to +70°C (Wide range for LED and materials) Impact Resistance (IK) IK08+ (High impact resistance) Optical Lens Material Polycarbonate (PC) or Glass, impact and UV resistant. Indicator Diameter 20 mm Light Output High brightness, uniform illumination. Mechanical Life Actuator Mechanical Life > 5 million operations Compatibility Required Components 1. M2S Certified Enclosure 2. M2S Contact Block (e.g., with 1NO+1NC contacts) 3. M2S LED Holder & LED Module (specific voltage) Standards Compliance IEC/EN 60079-0, 60079-1, 60079-31 (ATEX/IECEx), IEC 60947-5-1, IEC 60529 (IP)

Parameters Category Parameter Specification for OFAFC000GG80 General Type Electronic, Adjustable, 3-Phase Overload Relay Series OFAF Series (System Pro M compact®) Trip Class Class 10 (IEC/EN 60947-4-1) Maximum Setting Current (Iₓ) 80 A (Adjustable range, e.g., 22 - 80 A) Protection Functions Overload Protection Electronic I²t thermal model with ambient temp. compensation. Phase Loss Sensitivity Yes. Fast tripping on loss of phase (within seconds at FLC). Phase Unbalance Protection Yes. Protection against excessive current asymmetry. Locked Rotor Protection Inherent via fast trip on high starting current. Settings & Controls Current Setting Rotary dial, adjustable within specified range. Reset Mode Manual (push-button) or Automatic (selectable via slide switch). Test Function Integrated TEST button. Trip Indication Mechanical flag (red) and/or LED. Phase Loss Indication Separate LED indicator. Electrical Characteristics Rated Operational Voltage (Uₑ) Up to 690 V AC, 50/60 Hz (for main circuit isolation). Auxiliary Contact Voltage Typically ≤ 600 V AC/DC. Power Supply Self-powered via internal current sensors; no external supply needed. Auxiliary Contacts Trip Contact (95-96) 1 NC (Normally Closed) – Breaks contactor coil circuit. Alarm/Signal Contact (97-98) 1 NO (Normally Open) – Makes on trip for remote indication. Contact Rating AC-15: 6 A at 230 V; DC-13: 0.3 A at 230 V. Current Sensors & Burden Sensor Type Integrated Current Transformers (CTs). Continuous Withstand 1.2 x Iₓ (Max Setting) continuously. Mounting & Connection Mounting 35 mm top-hat DIN rail (EN 60715). Main Terminals (1/L1-3/L2-5/L3, 2/T1-4/T2-6/T3) Screw clamp. Accepts 16 - 50 mm² cable (typical for 80A). Auxiliary Terminals (A1/A2, 95-96, 97-98) Screw clamp. Accepts 0.5 - 2.5 mm² cable. Environmental Operating Temperature -25°C to +60°C (calibrated at +40°C) Storage Temperature -40°C to +70°C Altitude Up to 2000 m without derating Pollution Degree PD 2 Protection Degree IP20 Physical Dimensions (W×H×D) Approx. 70 x 130 x 110 mm (Varies; larger than lower-current models) Weight Approx. 0.5 - 0.7 kg Motor Reference (400V, 3~) Approx. Motor Power ~45 kW (60 HP) (Based on 80A FLC at 400V, cos φ ~0.85) Standards Compliance IEC/EN 60947-4-1, UL 508, CSA C22.2 No. 14

Parameters Category Parameter Specification for OFAFC000GG10 General Type Electronic, Adjustable, 3-Phase Overload Relay Series OFAF Series (System Pro M compact®) Trip Class Class 10 (as per IEC/EN 60947-4-1) Maximum Setting Current (Iₓ) 10 A (Adjustable range, e.g., 0.4 - 10 A) Protection Functions Overload Protection Electronic thermal replica with ambient compensation. Phase Loss Sensitivity Yes. Trips within approx. 5-10 seconds at 100% FLC. Asymmetry / Unbalance Detects significant phase unbalance. Locked Rotor Protection Inherent via fast trip on high starting current (typically 6-8 x Iₓ). Settings & Controls Current Setting Rotary dial, continuously adjustable within range. Reset Mode Manual (push-button) or Automatic (selectable via a slide switch). Test Function Integrated TEST button. Trip Indicator Mechanical flag (red) or LED. Electrical Characteristics Rated Operational Voltage (Uₑ) Up to 690 V AC, 50/60 Hz (for main circuit isolation). Control Circuit Voltage Limited by auxiliary contacts; typically ≤ 600 V AC/DC. Power Consumption Negligible (self-powered from current sensors). Auxiliary Contacts Trip Contact (95-96) 1 NO (Normally Closed) – Breaks contactor coil circuit. Alarm/Signal Contact (97-98) 1 NO (Normally Open) – Makes on trip for remote indication. Contact Rating Typically AC-15: 6 A at 230 V; DC-13: 0.3 A at 230 V. Current Sensors Type Integrated Current Transformers (CTs). Continuous Withstand 1.2 x Iₓ (Max Setting) continuously. Mounting & Connection Mounting 35 mm top-hat DIN rail (EN 60715). Main Terminals Screw clamp for motor/load connection. Accepts 1.5 - 4 mm² cable. Auxiliary Terminals Screw clamp for control wiring. Accepts 0.5 - 2.5 mm² cable. Environmental Operating Temperature -25°C to +60°C (calibrated at +40°C) Storage Temperature -40°C to +70°C Altitude Up to 2000 m without derating Pollution Degree PD 2 Protection Degree IP20 Physical Dimensions (W×H×D) Approx. 45 x 90 x 70 mm (varies by model) Weight Approx. 0.2 kg Standards Compliance IEC/EN 60947-4-1, UL 508, CSA C22.2 No. 14

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